Mr. Shidai Zhang Profile

Shidai Zhang

at Anhui Univ. of Science and Technology

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Proceedings Article | 7 March 2019 Paper

Critical point determination method of thermal-force coupling deformation of CNC machine tool bed

Hongtao Yang, Li Li, Shidai Zhang, Yongjun Pang

Proceedings Volume 11053, 1105325 (2019) https://doi.org/10.1117/12.2511744

KEYWORDS: Convection, 3D modeling, Thermal modeling, Finite element methods, Lithium, Temperature metrology, 3D metrology, Analytical research, Spindles, Head

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In order to reduce the additional influence of the thermal-force coupling deformation of the Computerized Numerical Control(CNC)machine tools bed based on the grating measurement, the concept of the thermal-force coupling deformation critical point in the direction of the grating installation line of the machine bed is proposed. In order to accurately determine the thermal-force coupling deformation critical point of the machine bed, the BV75 CNC machine tool is taken as an example. The factors that cause the deformation of CNC machine bed are analyzed by using material theory, thermos-elastic and nonlinear thermal deformation theory. According to the actual structure size of the machine tool ,a 3D model is established. The heat sources and load conditions of the machine bed deformation are theoretically analyzed, and the finite element thermal- force coupling analysis of worktable is carried out. The deformation critical point in the direction of grating installation line of machine tool bed is determined by theoretical modeling and finite element analysis. Under loading single heat source, the multi heat sources and the different size and position load, the comparison experiments of the thermal deformation of the machine bed and the zero shift errors of the grating measurement are carried out. The experimental results show that the bed thermal deformation is the main source of the grating additional error, and the workpiece loading position will cause the bed deformation. The position of thermal-force coupling deformation critical point is different from the thermal deformation critical point. The zero position and the indication error of the grating can be reduced by fixing the grating on the thermal-force coupling deformation. An accurate grating error prediction compensation model can be established, which is use for the subsequent error compensation of the on-machine measurement system of the CNC machine tools.

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