This course discusses metrology of pattern placement (registration, alignment, and overlay) in IC manufacture. Starting with definitions of pattern width and placement, in design and in patterned materials, it rigorously summarizes dimensional metrology. Going from dimensional metrology on photomasks to wafer alignment, then to overlay, it gradually introduces and reviews the key technologies, applications practices and limitations. In-depth coverage of optical image-based overlay metrology is leveraged to introduce Advanced Imaging-, diffraction-, and SEM-based OL metrology. Graphic accounts of how measurements are made and of metrology-process interactions, quantitative evaluations of tool- and process-related errors lead to discussion, drilling into specific technical details and general methods. As attendees begin to notice applications and technology gaps, discuss issues and propose solutions, they gain vicarious familiarity with this field and a practical understanding of how things work, expanding their know-how and technology outlook.
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Not required to run a metrology tool in production, this is a prerequisite for effective troubleshooting and engineering changes, continuous improvement and TD.