Messy liquid adhesives, short work times, long cure times, difficult clean-up of stray adhesive - all of these are
associated with liquid adhesives for bonding solar cells. Current adhesion methods have been in place since the '70s: mix
a two-part liquid silicone adhesive, coat a portion of adhesive onto a section of substrate, place the cells in a vacuum bag
and wait for the adhesive to cure. Alternatively, one can use a fairly complicated robotic procedure to apply adhesive
then fix a cell down and, again, wait for the adhesive to cure.
Some difficulties that need to be overcome include balancing the amount adhesive to spread out with the available
worktime in order to get all the cells onto the substrate with good adhesion; controlling the bondline; ensuring that the
adhesive cures correctly after application; and, finally, if there is any re-work, removing the part from the adhesive
without damaging everything around it.
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